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Tablet Counting Machine

With precise counting and intelligent control, Senieer® tablet counting machine helps you improve production efficiency, making every grain precise and accurate to meet the needs of efficient production.

Introduction Of Tablet Counting Machine

Tablet counting machine, also called pill counting machine or capsule counting machine is a high-precision equipment specially designed for pharmaceutical, food, health care products and other industries. It can accurately count solid materials such as tablets, capsules, soft gels or gummies. Through an intelligent control system and efficient sensing technology, the pill counting machine ensures the accurate delivery of each pill, avoids errors in traditional manual counting, and improves production efficiency and product qualification rate. The equipment is easy to operate, easy to clean and maintain, and is suitable for production environments of all sizes. It is an ideal choice for modern factories to improve the automation level of production lines.
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Different Types Of Tablet Counting Machine

With the multi-channel design, Senieer tablet counting machine achieves seamless conversion from small and medium-sized batches to large-scale production. Whether it is an 8 channel, 12 channel, 16 channel, 24 channel, 32 channel or 48 channel configuration, the equipment has excellent counting accuracy and production efficiency. SCADA system and CFR21 as option items, tablet counting machine meets CE and FDA standard.

Choose Your Tablet Counting Machine

As a key automation equipment, tablet counting machines have been widely used in many industries. Whether in the pharmaceutical, food, or health care products industries, pill counting machines meet different production needs with their high precision, reliability and flexibility.
Tablet counting machines are divided into camera visual tablet counting machines and electronic tablet counting machines, which meet the higher requirements for counting accuracy and efficiency in different industries. Both rely on advanced control systems and sensing technologies to achieve accurate counting of materials of various shapes and specifications. In the modern production process, camera visual and electronic tablet counting machines not only reduce manual operations, but also improve the consistency and efficiency of production, becoming an important choice for enterprises to improve the level of production automation.

Guidelines For Tablet Counting Machine

The counting machine is an automated equipment specially used to efficiently and accurately count various solid materials. Through advanced technology and sensors, it can complete the counting of a large number of products in a short time, significantly improving production efficiency. As a key equipment in accurate counting and packaging systems, this article will provide an in-depth introduction to the working principle, types, applicable scenarios and operation and maintenance techniques of the tablet counting machine to help you fully understand its functions and advantages.

Feeding
Products (like tablets, capsules, candies, or small pills) are loaded into a hopper or placed on a conveyor system. The hopper holds the items before they are fed into the counting mechanism.

Alignment and Sorting
The machine may use vibrations, air jets, or other mechanisms to ensure that items are properly oriented and aligned for counting. This step is crucial for achieving accurate counts, especially for irregularly shaped items.

Detection Mechanism
As the items pass through the counting area, sensors (such as photoelectric sensors or infrared sensors) detect each item. Some advanced machines use cameras with image recognition technology to identify and count items based on their shape and size.

1. Improve production efficiency
Tablet counting machines can count large quantities of materials at extremely high speeds, and can usually complete counting from thousands to tens of thousands of grains in a short period of time. This efficient automated counting greatly shortens the production cycle and improves overall production efficiency.

2. Ensure counting accuracy
2.1 stable and reliable CCD imaging.

  • High resolution : On average, there are about 250 imaging points per channel, with a detection accuracy of 0.12mm.
  • Lamination recognition: By calculating the projected area, most laminations can be recognized.
  • Fragment recognition : Fragments with a width of a quarter can be recognized.
  • Dust resistance : The automatic adjustment of the light source combined with the program algorithm reduces the impact of dust on the number of grains from the imaging principle. In addition, due to the CCD camera being far from the source of dust generation, it is structurally less prone to contamination.
  • Stable scanning cycle: Using a quad-core processor, the scanning cycle for each 1mm movement of the granule.

    • 2.2 advanced sensors and control systems
    The tablet counting machine uses advanced sensors and control systems to accurately identify and count each grain of material, greatly reducing errors in manual counting. This is particularly important in the pharmaceutical industry, where dosing of medicines must be very precise.

    3. Easy operation
    Easy to use and Debug: Simply follow the specified steps in the human-machine interface, and it comes with embedded video tutorials; The head can be electrically raised and lowered with a limit switch, and controlled on the touchscreen; Modular design structure is used to achieve tool-free disassembly of the head; Various operational alarm information descriptions are displayed on the touchscreen, making it convenient to troubleshoot; Supports remote maintenance and upgrade (only requires a WIFI hotspot).

    4. Improve product quality
    The counting machine’s precise counting and fast processing ensure product consistency and reliability, thereby improving the overall quality of the product. This is critical to consumer trust and brand reputation.

    5. Increase flexibility
    Modern counting machines often have flexible settings that can handle different types, sizes and shapes of materials to accommodate diverse production needs. This flexibility allows companies to respond quickly to market changes and customer needs.

    6. Data recording and tracking
    Adopting a human-machine interface, frequency converter, PLC system control, and dedicated high-speed counting module; Counting through optical detection photoelectric eyes and related control systems; Data acquisition, storage, and retrieval of equipment operation; Providing ETHERNET (Ethernet) interface.

    Senieer tablet counting machines are equipped with data recording functions, which can monitor the counting situation in the production process in real time, helping companies to conduct quality control and production tracking, and comply with regulatory requirements. Realize remote management, improve work efficiency, create value.

    7. Optimize inventory management
    Equipment is usually made of corrosion-resistant and wear-resistant materials, which can operate stably in harsh production environments and extend the service life of the equipment.

    1. Pharmaceutical industry
    In the pharmaceutical industry, tablet counting machines play a vital role. Drugs are usually produced in the form of capsules, tablets, and pills. Pharmaceutical manufacturers have very strict dosage requirements for each drug to ensure the accuracy and safety of patient medication. Through the high-precision counting system, the tablets and capsules can be quickly and accurately loaded into bottles or bags to ensure the accurate dosage of the medicine in each package.

    2. Food industry
    Tablet counting machines are also widely used in the food industry, mainly used for counting small foods, such as candies, gummies, chocolate beans, etc. These foods often need to be packaged to make them more convenient for consumers to eat. The tablet counting machine can quickly and accurately put a certain amount of food into packaging bags or boxes according to packaging specifications.

    3. Health care products industry
    In the health care products industry, the main application of pill counting machines is in the packaging of health care products such as vitamin tablets and capsules. These products are typically sold dosage forms in tablet or capsule form, requiring each package to contain the exact number of pills to ensure consumers are taking the recommended dose.

    4. Agriculture and Seed Industries
    In the agriculture and seed industry, tablet counting machines are mainly used for accurate counting and packaging of seeds. Especially in the packaging of crop seeds, the quantity in each package needs to be consistent so that farmers can sow in proportion. The counting machine can not only ensure the accuracy of the number of seeds in each package, but also increase the speed of seed packaging to meet seasonal needs.

    1. 1.Counting and filling equipment
    Combining the tablet counting machine with the filling system can automatically fill materials into bottles after counting.

    2. Counting and packaging equipment
    Integrate the counting machine with packaging equipment such as capping machine and sealing machine, to automatically achieve the packaging of products.

    3. Counting and labeling equipment
    Combined with a counting machine and a labeling machine, it can label bottles after counting and filling.

    4. Tablet counting and inspection equipment
    Combine the counting machine with quality inspection equipment to monitor the counting process in real time to ensure that the product meets quality standards. For example, metal detector and check weigher. Products that fail the test will be rejected.

    Tablet counting machine is a key machine in tablet counting line, senieer will improve the best product for you, welcome to contact us at anytime.

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