Vacuum Emulsifying Mixer
Senieer® Vacuum Emulsifying Mixer achieves efficient mixing and emulsification with excellent homogenization effect and precise vacuum control.
It is suitable for all types of high-viscosity products, helping you easily create high-quality formulas.
Introduction of Vacuum Emulsifying Mixer
A Vacuum Emulsifying Mixer is a specialized piece of equipment used to mix and emulsify materials, commonly in the cosmetic, pharmaceutical, food, and chemical industries. It operates under vacuum conditions to prevent air bubbles and ensure a smooth, consistent product. The machine typically combines a powerful homogenizer, mixing blades, and a vacuum system, which work together to efficiently blend and emulsify high-viscosity substances, creating stable and high-quality emulsions, creams, or pastes.
Senieer range of Vacuum Emulsifying Mixers are designed to meet a variety of production needs, delivering superior mixing and emulsifying performance from small batch experiments to large-scale industrial production.
Different Types of Vacuum Emulsifying Mixer
Vacuum emulsifying mixer is suitable for the production of ointments and creams in the fields of pharmaceuticals, cosmetics, chemicals, and food. It can stir and mix the materials evenly at the macro level and homogenize and emulsify the materials at the micro level. It is mainly composed of four parts: main machine, oil pot, water pot and workbench. Senieer provides different types of vacuum emulsifying mixers and supports customizing for you.
Choose Your Vacuum Emulsifying Mixer
The Vacuum Emulsifying Mixer has become a key equipment in production across multiple industries due to its efficient emulsifying and homogenizing capabilities. Whether it is improving product texture, stability, or optimizing production efficiency, it can meet the unique needs of different fields. It is used in any process that requires stirring, homogenizing, crushing, suspending and dissolving, such as cosmetic emulsions and slurries. The scope of use can be expanded to meet different process requirements.
Vacuum Emulsifying Mixer achieves efficient emulsification and mixing through precise technological processes to ensure product quality and stability. Understanding these process steps is critical to optimizing production. Next, Senieer will introduce the operation of each key link and its advantages in detail.
Guidelines For Vacuum Emulsifying Mixer
This Vacuum Emulsifying Mixer product guide is designed to provide you with a comprehensive understanding, including the device’s detailed information, core features, working principles, instructions for use, and its multi-industry applications. Whether you’re looking to increase productivity or optimize product quality, this guide will help you discover how to get the most out of this state-of-the-art equipment.
Detailed description
The vacuum emulsifying mixer mainly consists of a water phase pot, an oil phase pot, an emulsifying mixing main pot, a vacuum system, a lifting system (optional), an electrical control system (which can be optionally equipped with PLC), and an operating platform. It is mainly applied in industries such as cosmetics, pharmaceuticals, food, and chemicals.
The vacuum emulsifying mixers produced by Senieer come in a wide variety of types. The homogenizing system is divided into upper homogenizing emulsifying machines, lower homogenizing emulsifying machines, and internal/external circulation homogenizing emulsifying machines. The mixing system is divided into unidirectional mixing and bidirectional mixing, as well as ribbon mixing. The lifting system is divided into single-cylinder and double-cylinder lifting. Moreover, we can customize various high-quality products that meet customer requirements according to their specific needs.
Features Of Vacuum Emulsifying Mixer
- Triple stirring uses imported frequency converters for speed regulation, which can meet the production needs of different processes.
- The homogenization structure with German technology adopts imported double-end mechanical seals for effective sealing.
- The emulsification speed can reach up to 3500 rpm, and the shear fineness can reach 0.2~5μm(can customize).
- Vacuum defoaming ensures that the material meets aseptic requirements, and vacuum suction is used for material intake, especially for powder materials to avoid dust飞扬 by using vacuum suction.
Mechanical advantages
- The main pot lid can be equipped with a lifting device for easy cleaning, and the cleaning effect is significant. The pot body can be tilted for discharge.
- The pot body is made of three layers of stainless steel imported plate welding, and the tank and pipes are mirror polished, which meets the GMP requirements.
- According to the process requirements, the tank body can heat and cool the material, and the main heating methods include steam and electric heating.
- To ensure the stability of the entire machine control, electrical equipment uses imported configurations, which can meet international standards.
How does Vacuum Emulsifying Mixer work?
1. Equipment structure
Vacuum Emulsifying Mixer usually consists of the following main parts:
- Vacuum chamber: used to create a vacuum environment to prevent air from entering the mixture.
- Homogenizing head: Provides high shear force to quickly and evenly disperse and emulsify materials.
- Mixer: By rotating and stirring, different materials are fully mixed.
- Heating/cooling system: regulates the temperature of the mixture to meet process requirements.
- Control system: usually a touch screen interface for parameter setting and monitoring.
2. Establishment of vacuum environment
Before starting to mix, the Vacuum Emulsifying Mixer first activates its vacuum system, pumping air to create a negative pressure environment. This process can effectively remove air from the mixture and avoid bubble formation, thus improving emulsion stability and product quality. The vacuum state can also prevent the degradation of heat-sensitive ingredients during the heating process, ensuring the effectiveness of the formula.
3. Adding materials
In a vacuum environment, users can gradually add the required materials into the mixing chamber. Depending on the recipe requirements, liquid ingredients, solid particles and other additives can be smoothly introduced under vacuum conditions to avoid the generation of bubbles.
4. High Shear Mixing and Emulsification
The heart of the Vacuum Emulsifying Mixer lies in its high-shear homogenizing head. When the equipment is started, the homogenizing head rotates rapidly, generating strong shear force to stir and homogenize the materials at high speed. This process effectively disperses and fuses the oil and water phases to form a stable emulsion. During this process, the homogenizer head can thoroughly disperse the solid particles to ensure the fineness and uniformity of the final product.
5. Temperature regulation
During the mixing and emulsifying process, the Vacuum Emulsifying Mixer’s heating and cooling system regulates the temperature of the mixture precisely as needed. For formulas that require heating, the system can quickly heat materials to the required temperature through steam heating or electric heating; for heat-sensitive raw materials, the cooling system can promptly reduce the temperature of the mixture to prevent component degradation and ensure formula stability.
6. Complete mixing and discharging
When the emulsification process is completed, the user can select the discharge mode through the control system. There are usually two modes: automatic discharge and manual discharge. At this point, the finished product can be smoothly discharged for subsequent processing or packaging.
7. Cleaning and maintenance
The Vacuum Emulsifying Mixer is designed with ease of cleaning and maintenance in mind. The equipment’s automatic lifting system allows users to easily disassemble the homogenizer head and agitator for cleaning and maintenance. This design effectively shortens downtime and ensures production continuity and hygiene.
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