OEB 4/5 High Containment Capsule Filling Machine : Features

Senieer’s Automatic Capsule Filling Machine is a basic for industrial uses. It is an electrical machine that fills materials such as liquids, granules, powder, and other forms into soft or firm gelatin capsules. This machine is suitable for medicines with OEB 4 and OEB 5 compounds.

Senieer is designed to encapsulate solid products in single or multiple dosing combinations, while ensuring complete isolation of the process area. Contaminated parts are minimized and extremely easy to be accessed by means of glove ports and RTPs (Rapid Transport Ports).

Safe access to production areas is guaranteed by glove ports on machine doors and RTP, they allow the operator to work in the protected area without breaking the containment.

Senieer is designed for containment up to OEB 4/5 in all conditions – production, end of batch, maintenance, emergency, to inflatable seals and Wash in Place system.

Product sampling, IPC (In-process control) units for weight check, dedusting and metal check are all designed and installed to maintain the highest degree of containment. 100% weight checking machine for pharmaceutical products packed in hard gelatine/HPMC capsules, can be arranged for high containment.

Senieer uses an extremely reliable product transfer system to the weighing cell that minimises vibrations or maintaining the spirit level of weighing cell. After weighing, any out-of-weight products are detected (rejected). The detected products are transferred into a specific container.

1. HMI centralized visual interface compliant with 21CFR PART11 for capsule filling machines.
2. Unified program with sensors to detect and manage materials flow, halt compressed air in the event of a power outage while providing OEB 5 containment level.
3. It can be used for both production and laboratory purposes by changing molds. This quality makes our machine less costly.
4. We isolated the filling room from the main drive area. The pneumatic sealing strip of the turntable fully prevents leakage.
5. No dead corners ensure easy cleaning and prevent leaks.
6. The primary and auxiliary machines have a particular bag-in-bag-out mechanism that is risk-free and simple to use.
7. A stainless-steel frame with an interlocking system
8. An automatic PLC-controlled system and LCD touch screen display.
9. It comes with an automatic lubrication system and an efficient vacuum system.
10. Our fully automatic capsule filling machine complies with cGMP norms with installation and repair services.
11. Maximum versatility: combined dosing of various products within the same capsules.
12. High dosing accuracy and separate adjustment of machine working parameters.
13. Quick size changeover time.
14. User friendly: simple construction and ergonomic interface.
15. Extremely compact design to save space in the production area.
16. Batch report of 100% weight checking.
17. Fail-safe rejection of faulty capsules.
18. Possible connection in-line with all capsule fillers
19. Improved door concept for maximum tightness, visibility and easy cleaning
20. All filling systems support a feedback loop for automatic weight adjustment

The main function capsule filling machine performs is filling powder into the hard capsule. It is fitted with different models of molds, adjustable speed, and fills up to 5 capsules. Our capsule filling machines are fully automatic. It is most commonly used in the pharmaceutical industry for the production of different types of medicines/capsules.

The automatic capsule filling machine mechanically completes the capsule filling process of hard capsules, such as turning around, separating capsules, filling, removing waste, closing capsules, and pushing out the finished product by using the multi-station hole plug metering method and by irregular movements.

Our filling machines are the best capsule filling machines and have a large filling capacity ranging up to 800 grains per second and a filling accuracy of 3%. These features make it suitable for small and large-scale production and enable it to produce better output. It weighs around 1000 kg and has a built-in power of 7kW. Moreover, its design makes it easy to place and store.

The machine can be used for both production purposes and lab purposes by changing molds to decrease expenses and increase utilization. It is designed to minimize leakage risk, reduce wastage and produce better output, and ensure the security of the user. Part of the turntable is sealed by gas barrier protection and an inflatable seal trip to prevent the dust in the sealed cabin from leaking and avoid damage to the operator.

It is fully automatic and its HMI centralized visual interface for controlling filling machines, high contained auxiliary machines, and BIBO utilities, comply with 21CFR PART11. Its automated system and the negative pressure maintained inside the sealed cabin by a special push-push dust collection device reduce the pollution space of powder and cleaning time and make it easy to operate and convenient to use.

The different sized machines, i.e., the size 00 capsule filling machine, the size 0 capsule filling machine, the size 2 capsule filling machine, the size 2 capsule filling machine, the size 3 capsule filling machine, the size 4 capsule filling machine, etc., will ensure that the finished product is of the correct size.  It’s essential to think about a capsule’s size, design, and nature of the material being used when intending to select one for use in an encapsulating procedure. By keeping these in mind, the appropriate packaging solution for any pharmaceutical firm can be selected.