Application Of Intelligent Continuous Production Mode In The Production Of Health Care Products Industry

Part 1 Introduction

With the development of science and technology, the intelligent manufacturing model is becoming a new hotspot and a new wind vane for technological competition and industrial protection in manufacturing. All walks of life in the world have carried out large-scale research, testing and exploration on intelligent manufacturing technology. Its production efficiency, risk control Compared with the old production mode, etc. have more advantages, the intelligent manufacturing mode has been realized in the beverage, automobile, electronics, agriculture and other industries, while most of the domestic health food manufacturing industry still adopts the traditional mode of production. The traditional production mode has disadvantages such as large labor load, low production efficiency, low plant utilization rate, energy consumption, and low safety factor of quality control. The new intelligent continuous production mode is also crucial. At present, there are not many domestic health food manufacturing companies that have realized the new model of intelligent continuous production and formed a large-scale and standardized benchmarking enterprise, and BY-HEALTH is one of the few enterprises.

This paper uses the production of a tablet health product of BY-HEALTH Co., Ltd. to illustrate the construction of intelligent continuous production mode in the production process of health products, product cycle, inventory, workload, energy consumption, quality control, safety, etc. Intelligent risk control to ensure high efficiency, low cost, and quality assurance of intelligent continuous line health care products, and provide consumers with safer and higher quality health care products.

Part 2 The Definition Of Intelligent Continuous Production And The Status Quo Of Production Mode

2.1 Definition Of Intelligent Continuous Production

Intelligent production is a human-machine integrated intelligent system composed of intelligent machines and human experts. It can perform intelligent activities in the manufacturing process, such as analysis, reasoning, judgment, conception and decision-making. Through the cooperation of humans and intelligent machines, to expand, extend and partially replace the mental work of human experts in the manufacturing process. It updates the concept of manufacturing automation and extends it to flexibility, intelligence and high integration, and artificial intelligence technology is widely used in almost every link of the manufacturing process. Expert system technology can be used in engineering design, process design, production scheduling, fault diagnosis, etc.; it can also apply advanced computer intelligence methods such as neural network and fuzzy control technology to product formula, production scheduling, etc., to realize the intelligentization of manufacturing process.

2.2 Current Status Of Traditional Production Mode Of Health Care Products

Now take the production process of a health care product as an example. The production process of a certain product is: raw material preparation-granulation-blending-tabletting-coating-subpackaging. Prepare the materials in batches and prepare the material rooms in batches, then carry out granulation premixing, granulation, drying, and granulation of the raw and auxiliary materials according to batches, and temporarily store the materials obtained from the collection and granulation in the intermediate station. The sub-machine blending is carried out in the sub-machine, and the materials obtained from the total blending are temporarily stored in the intermediate station for the tableting process. To be used for coating, the compressed tablets are transferred to the coating room for coating during coating.

Part 3 Insufficient Quality Management Under Traditional Production Mode

The quality management mode of the traditional production mode is a quality management mode based on inspection results. This mode is designed with traditional inherent thinking in product development. In the design process, attention is paid to considering process docking, material standards, production standards and amplification standards. Perfect, in the later stage of R&D and trial production, there will be hidden dangers to the quality of health care products, including new hazards, new risks, new management methods, etc. to invest in and manage, due to the concept of the leaders, technical capabilities and funds, etc. Defects, for the research and development level, that is, new risks, new hazards and new management techniques in products and production processes are often neglected, while quality control in the production process is often in a state of ignorance and non-implementation. , or although there are several system certification certificates, they are neglected to understand and implement them, resulting in the formation of paper, which makes it impossible to monitor and control the production of health care products in an all-round way, and the quality and safety of products cannot be guaranteed.

Part 4 Application Of Intelligent Continuous Manufacturing Mode In Health Products Industry

Intelligent continuous production refers to the process of continuously providing raw materials and producing final products within a period of time. Compared with traditional production, it is a new technology. Continuous production is a real single-piece flow and continuous flow operation. From feeding, granulating, general mixing, tableting, coating, sub-packaging, the entire production process is completed in one go through the continuous production line. Through the design of the equipment and control system, the materials between each unit operation are passed continuously until the finished product is output. In terms of quality control, each production link is controlled by a connected and intelligent operation computer, and the ports of each link are used for command transmission. Software system, design the nodes of each production link, write quality software for the places and nodes that need to be controlled, and perform system control during production, which can greatly avoid human errors and pollution, as well as safety warnings, environmental protection system input, etc. ; Greatly and effectively carry out data accumulation, and introduce HACCP principles and mathematical statistics methods in process quality control.

4.1 The Construction And Application Of The Quality Module In The Health Product Production Module

For the mode of intelligent continuous production of health care products, the quality management system adopts computer software control mode. Through authority control, only personnel with operation authority can write information such as the product name of the sample, product batch inspection path, and supplier-related information in the server. , and need to be reviewed by the management personnel before proceeding to the next steps, which run through the intelligent continuous line health product production order, transportation, raw and auxiliary material inspection, weighing and preparation, granulation, general mixing, tablet compression, coating, packaging and warehousing, etc. Process production links, and online and software control management of incoming inspection management, job information modification, new batches, basic information management, supplier management, quality assurance, system integration, etc.

4.2 Construction And Application Of Safety System In Health Product Production Module

The continuous production mode of health care products has improved some potential safety hazards in the production site of the traditional production mode. For example, the production site that is prone to safety accidents such as high-altitude feeding, high-temperature operation, and hopper lifting that requires manual assistance operations no longer exists in continuous production. It also reduces the burden on enterprise security management. Secondly, in terms of space utilization and layout of the production line, computers or intelligent automatic sensing devices are used for safety passages, facilities, and safety alarm systems, and automatic information transmission can be performed between each interface and port, and the switchboard can be directly connected. With authority management, the system monitors all-weather equipment with a reduced footprint and high space utilization, which improves the omissions in traditional production safety work and greatly ensures the production safety of the entire factory area.

4.3 The Construction And Application Of The Environmental Protection System In The Health Product Production Module

The continuous production mode reduces the production space, the consumption of purified air, purified water, and compressed air is significantly reduced, and the energy consumption is significantly reduced. At the same time, continuous production greatly reduces auxiliary equipment, such as hoppers, material collection barrels, pallets, etc. While reducing the amount of cleaning, it also reduces the discharge of sewage. Compared with traditional production, continuous production brings better energy-saving and emission-reduction effects for enterprises. In addition, due to the continuous transfer of materials and process defects in the traditional production mode, dust is likely to be generated during the production process, while continuous production is carried out in closed containers or pipelines, so that the dust can be effectively controlled and the threat of dust to environmental health is reduced. At the same time, the occupational health environment has been greatly improved.

4.5 Construction And Application Of Equipment Management System In Health Care Product Production Module

The intelligent continuous line is composed of different equipment. The equipment is connected by pipelines. After being controlled by the system, the production process is highly intelligent. The quality management system can monitor equipment risks during the production process, and conduct comprehensive data analysis and control. The characteristics of the intelligent system, design operation control parameters, inspection standard items, and equipment maintenance inspection items at each equipment port, refine and manage them online in the system, and use system data collection, analysis and judgment standards to monitor each The service life of parts, equipment pipelines and molds is judged, and they are replaced and maintained in a timely manner, which greatly reduces quality accidents and ensures safe production of equipment.

4.6 Construction And Application Of Personnel Management In The Health Product Production Module

The intelligent continuous line control system is to use computer technology and management ideas to establish a set of effective management models for the health care products industry. Through the management of the intelligent continuous production system, the organization structure, personnel management, and decision-making management of health care products manufacturers can be improved. Comprehensive control and management. At the same time, the intelligent continuous production system integrates, analyzes, controls, and reminds personnel qualifications, on-site control, personnel error correction, and review information in the production of products during the entire health care product production management process, so that personnel operations, qualifications, etc. Every process, such as quality control, etc., is effectively controlled to realize all-round personnel digitization and informatization transparent control of health care products from raw materials, production, sales, etc., to ensure the traceability and systematization of product production quality safety management and personnel management.

Part 5 Suggestions For Future Intelligent Continuous Production Mode

The intelligent continuous production of health care products involves issues such as product quality and safety, regulations, and technology. It is a comprehensive system issue, and each link needs to be controlled and managed in place; in order to maximize the efficiency of intelligent continuous production, Plant utilization rate, per capita output, safety factor, environmental protection factor and other aspects are all improved, so that the production enterprises and the whole industry can be standardized and sustainable.

5.1 Equipment Connection And System Control In The Pre-Production Stage Of Health Care Products

Utilize the functions of the Internet to increase integration and data storage more abundantly; artificial intelligence and automation technology are closely connected with highly configurable computing resources through the cloud. In this way, you can quickly create shared and published servers, networks and other storage applications; integrate and connect various required devices, use system or computer technology to connect and control between devices, and control devices through connection ports. The entire production cycle of health care products is controlled, such as: raw material selection and tracking, warehousing inspection, material withdrawal, production material preparation, granulation, general mixing, tablet compression, coating and other processes and equipment connection and control. Parameters, equipment control, equipment stability data, equipment emergency plans, etc. are all entered in the system, and unmanned and automated production operations can be implemented, greatly reducing personnel handling and labor intensity, ensuring safe, intelligent and efficient production.

5.2 Automatic On-Line Detection And Control Of Health Product Production

In the existing production enterprises in the entire health care product industry, the effective identification, execution and control of risk assessment is an effective method to ensure the quality and safety of health care products. The management system, HACCP principles, various quality control methods and methods, and calculation formulas are developed in the system, and a series of instruments that can be used for quality control principles and on-line detection are set up and installed. Evaluation of non-conforming product control, on-site abnormal problem early warning, etc., use computer for control and data early warning, promote the result-oriented mode to the mode of process-focused monitoring results, and realize artificial intelligence and autonomous judgment and error correction can be effective Ensure the quality and safety of health care products.

5.3 Cross-Industry Communication And Technological Innovation Of Health Care Products

Today, with the rapid development of information, each health care product company has strict requirements on itself and also needs to pay attention to cross-industry exchanges such as: IT industry, manufacturing industry, electronics industry, artificial intelligence, lean production, etc.; There is an intelligent continuous production line of health care products for transformation and upgrading, to achieve communication and progress in compliance with regulations; to use multi-party monitoring and testing, to collect multi-party data, and to use computer big data analysis to carry out comprehensive early warning of health care products in their life cycle. And analyze the user population, predict risks in advance, ensure product quality, realize precise supplementation of diet and health care, and improve customer satisfaction.

5.4 Establish A Future Professional Team

In the future, there will be earth-shaking changes in the production mode. With the application of automation, intelligence, AI and other technologies, all walks of life need to speed up the pace of follow-up. In highly intelligent production lines or factories, various professionals or teams are needed. Establish professional teams such as computer operation safety team, inspector technical team, process technology team, equipment technology team, quality audit team, quality structure research and development application team, etc. The control and other aspects are carried out in an all-round way, providing the first effective data for the production of health care products, preventing and stopping losses in time, and ensuring product quality and safety to the greatest extent.

5.5 Emphasis On Training Exchanges And Implementation

In today’s highly intelligent production, the main body of its operation and control is people, and improving employees’ professional skills and quality awareness is the top priority of the enterprise. In today’s extremely asymmetric information or in the future of high-speed information transmission, intelligent production has become The requirements for personnel are getting higher and higher, and the skills of personnel are required to be all-round and comprehensive. What is more needed is the spirit of struggle and the spirit of great craftsmen. Education and training are the basis for the above. Only continuous training and emphasis on training can make the enterprise Talent reserve and talent skills will be improved rapidly, making enterprises more competitive.

5.6 Emphasis On Service Innovation

Aftermarket services are provided based on data and platforms, and the integration of the Internet of Things and services realizes business model innovation. The Internet of Things assists manufacturing companies to more effectively capture and predict market demand, and create new types of services such as dynamic and personalized intelligent services, consulting services, data services, and Internet of Things finance and insurance. This type of application will break the original boundaries of enterprises, and think about the optimization of manufacturing resources, the interaction between customers and manufacturing, and the innovation of various business models from the perspective of the whole society. Enterprises need to evaluate their own business needs, clarify business goals, related processes and expected results An informed choice of processing architecture for data and IoT systems can only be made after considering technical scalability, performance, bandwidth economics, and the level of technological innovation.

Part 6 Conclusion

With the rise of a new round of global technological revolution and industrial transformation, coupled with the transformation and upgrading of my country’s manufacturing industry. The rapid development of intelligent manufacturing on a global scale has become an important development trend of the manufacturing industry, which has a profound impact on industrial development and division of labor; the future intelligent manufacturing industry represented by intelligent production is an ideal production system that can intelligently edit products Features, cost, logistics management, safety, reliability, time and sustainability and other elements, so as to optimize product manufacturing for each customer, save innovative technology, cost and time, and have the opportunity to cultivate new markets. This paper expounds the advantages of the intelligent continuous production mode, and explains its several major advantages such as intelligence, information concentration, equipment control, product quality control, safety, and environmental protection. The application of intelligent continuous production realizes all automatic and intelligent control of health care products operation, short product cycle, inventory, quality, energy consumption, safety, etc., ensures the comprehensive production of health care products with intelligent and upgraded control, and better guarantees the quality of product production Safety.