Automatic Bottle Unscrambler

What Is A Bottle Unscrambler?

A bottle unscrambler is an equipment used in the bottling industry to feed bottles into manufacturing lines. There are several designs available, but their objective is the same: to feed bottles mechanically at fast rates, removing the costly and wasteful manual labor involved in this process. This article concentrates on the functioning principles of plastic and non-fragile containers. Glass, metal, ceramic, and other containers that will be destroyed if they collide necessitate the use of different types of technology, such as depalletizers, for automatic feeding of those bottles containers.

Automatic Bottle Unscramblers simplify packaging manufacturing processes, resulting in enhanced efficiency, savings, and output. Savings are gained by using employees and associated costs more effectively than manual/semi-automatic unscrambler operations. Unscramblers are built for rapid changeovers (in a matter of minutes) and longevity, ensuring minimal downtime. All unscramblers may be modified to shift manufacturing lines without purchasing new machinery.

SENIEER manufactures the industry’s smallest completely automated high-speed bottle unscramblers. The minimal, high-speed bottle unscramblers handle a broad variety of bottles with few or no changing parts and no air. Depending on the size and form of the container, a broad variety of speeds can be produced.

We are confident that once you witness our equipment’s adaptability and cutting-edge design, you will love the positive cleaning, orienting, filling, capping, sealing, and labeling precision, dependability, and cheap cost.

How Do The Bottle Unscramblers Work?

Bottles are put into the integrated low profile supplying hopper randomly. On demand, they are softly lifted and put into the rotary pre-feeder basin. As the pre-feeder rotates, the containers are single-filed to a configurable slide chute, where they enter an innovative “Stand Up Unit,” which positions bottles upright straight onto the conveyor. The  models turn, ionize, vacuum/clean, and position the bottles before placing them upright on the conveyor. When the containers are upright, they depart onto an additional take-away conveyor for the next downstream process.

For conventional orientation, the machine uses no air, no vibration, and few, if any, changing components to accommodate different sizes, shapes, and materials. For pre-labeled, silk-screened, or scratch-prone bottles, all bottles escape the slide the first time they enter. Your bottles are moved infrequently to none at all.

SENIEER Machinery manufactures bottle unscramblers to support a wide range of automated bottle feeding rates and shapes.

Our bottle unscramblers reduce the time-consuming procedure of inserting empty bottles on bottling lines.

Each project is unique, and we can offer the appropriate automatic bottle unscrambler for your production needs after evaluating your samples, speed requirements, and space limits.

In the packaging machinery business, there are several designs that may achieve the necessary bottle feeding into packing machines. We picked this design because it allows us to accommodate a wide range of containers with little changes. Designing an automatic bottle unscrambler as effectively as this one reduces the cost, making it more affordable to our consumers.

This machine is designed to unscramble disordered plastic bottles, organize them, and then discharge them by vacuum conveyor in a single line.

Bottle unscrambler is an essential accessory for high-speed filling machines; bottles are mechanically put onto an air conveyor to fulfill the filler’s automated operation.

Advantage

• Plastic bottle compatible
• By altering bottle molds, different bottles may be used.
• It will not cause any harm to the plastic bottles.
• Touch screen and PLC control
• If there is an error, the bottle unscrambler will immediately stop.
• Bottle-lifting will be used.
• Bottle lifting can be done in a variety of ways.
• It can be linked to the filling machine through an air conveyor.
• The machine’s devices are branded items.

Features

• The primary motor speed reducer employs a torque restriction device to protect the machine in the event of a malfunction.
• The twice push rowing bottle mechanism is utilized to guarantee that every bottle position has a bottle, which appears to increase bottle output efficiency.
• The bottle handling air conveyor keeps bottles from falling during transit.
• Bottles that have been damaged must be discarded using the reject mechanism.
• This machine has a blocked bottle detector. When the bottle becomes blocked, it will stop and sound an alert.

• When the bottle amount is low, the no-bottle detector will quickly send a signal to the elevator, and the elevator will automatically replenish bottles.
• The unscramble machine is controlled by a photoelectric switch mounted on the air conveyor.
• The bottle unscramble machine includes oil openings for easy gear, bearing, and cam lubrication.

Why Should You Choose SENIEER?

Senieer, a global manufacturer and provider of pharmaceutical equipment, including tablet coating machines, offers a ONE-STOP SOLUTION. Senieer is the leading global partner for pharmaceutical, food, chemical, and cosmetics firms. For almost 34 years, Senieer has primarily focused on solid dosage forms in China. Dependable integrated process solutions. We produce equipment in compliance with international standards such as GMP, cGMP, and the US FDA.

Members of the Senieer technical team enhance one-stop solution services for large-scale projects, from consulting through design. We fully fulfill your approach and requirements for resolving all of your concerns.