Desiccant Inserter
Introduction Of Desiccant Inserter
A desiccant inserter designed to accurately fill and insert desiccants (moisture-absorbing agents) into packaging bottles, jars or cans, etc. Desiccants typically in the form of silica gel（0.5g, 1g or 2g）, are used to prevent moisture damage and extend the shelf life of products like pharmaceuticals, nutrition, animal &veterinary, food, and sensitive electronic components.
Senieer desiccant inserter range covers a wide range of models designed to meet the precise and efficient needs of desiccant filling in different industries. From small production lines to large-scale automated assembly lines, Senieer equipment can flexibly adapt to various packaging specifications and output requirements.
Different Types Of Desiccant Inserter
Choose Your Desiccant Inserter
The process flow of desiccant inserter is the core of its efficient and precise operation, involving all aspects from the preparation of desiccant to filling.
Color Mark Photocell Detection and Packaging Cutting Uses infrared photocell to detect color marks between the two packages of desiccant to ensure accurate detection at a single point.
Empty Package Detection Detects empty packages and triggers an alarm to stop the machine or eject the empty package without stopping the machine.
Missing Material Alarm Automatically alarms and stops the machine if there is a shortage of material.
Bottle Jam, Insufficient Bottle Supply Uses infrared photocell detection to stop the machine automatically if a bottle jam, insufficient bottle supply。
Intelligent Features Permission Settings, Data Collection, Product Storage, Operational Status, Maintenance Reminders, Fault Handling, and Reserved Data Terminal. Optional features include data tracking, instant printing, and MESS system interface.
Desiccant Detection detection to check if there is no desiccant supply
Guidelines For Desiccant Inserter
Workflow Of Desiccant Inserter
Material Feeding Desiccant materials are automatically supplied where the desiccant will be cut .
Filling Process The desiccant is then transported to the filling chamber, where cutting is made as per the detection of the color mark and then the single desiccant sachet is accurately filled in the bottles.
Packet Discharge The finished packets are discharged from the machine and are ready for packaging or further processing. The discharge system is designed to minimize dust and contamination during this step.
Characteristics Of Desiccant Inserter
The desiccant inserter has a variety of features to ensure that it can meet the needs of different industries in the efficient and precise desiccant filling process. Here are some key features:
1. High-precision measurement system The desiccant inserter is equipped with an advanced metering system that can accurately measure the amount of desiccant required for each package, ensuring filling consistency and reliability.
2. Flexible packaging adaptability This equipment is capable of handling packaging containers of various shapes, including round and square bottles, jars and cans, to meet the needs of different products.
3. Automated operations Automated filling and packaging processes reduce manual intervention, improve production efficiency, and reduce the occurrence of human errors.
4. Easy to clean and maintain The design of the desiccant inserter takes into account the convenience of cleaning and maintenance. It can be easily disassembled and cleaned to ensure the hygiene and long-term stable operation of the equipment.
5. Fast filling capability This equipment can fill desiccant at high speed, adapt to the needs of high-volume production lines, and effectively improve production efficiency.
6. Monitoring and feedback system Some models of desiccant inserters are equipped with real-time monitoring and feedback systems, which can detect and adjust parameters during the filling process in a timely manner to ensure optimal operating performance.
7. Durable materials and construction Equipment is usually made of corrosion-resistant and wear-resistant materials, which can operate stably in harsh production environments and extend the service life of the equipment.
8. Multiple filling methods According to different application requirements, the desiccant inserter may provide a variety of filling methods, such as automatic filling, manual filling, etc., to flexibly respond to the requirements of different production lines.
Application
Desiccant inserters play an important role in multiple industries, ensuring product quality and safety during storage and transportation.
1. Pharmaceutical industry In the pharmaceutical industry, desiccant inserters are used for pharmaceutical packaging to prevent drugs from deteriorating due to moisture during storage. Desiccant can absorb moisture to ensure the stability and effectiveness of drugs, thereby improving the safety of medication for patients. In addition, strict measurement standards ensure that the dry dosage in each package meets pharmaceutical regulatory requirements.
2. Food industry In the food industry, desiccant inserters are widely used in food packaging, especially products such as dried fruits, candies, coffee and tea that are susceptible to moisture. By filling the packaging with desiccant, the shelf life of food can be extended and maintaining its freshness and flavor. This application not only improves product quality, but also meets consumers’ high requirements for food safety.
3. Electronic product industry Electronic products are very sensitive to humidity, and moisture can cause corrosion or damage to electronic components. Therefore, desiccant inserters play a key role in the packaging of electronic products. By adding desiccant into the packaging, moisture intrusion can be effectively prevented, ensuring the performance and reliability of electronic products and reducing the risk of after-sales maintenance.
4. Cosmetics industry In the cosmetics industry, desiccant inserters are used to package products such as skin care, cosmetics and perfumes. Proper humidity control can prevent deterioration and ingredient separation of cosmetics, ensuring product effectiveness and user experience. By using desiccants, brands can improve product quality and increase consumer satisfaction.
5. Agricultural industry In the agriculture and seed industries, desiccant inserters are used to package products such as seeds and fertilizers to prevent mold or failure caused by moisture. The desiccant maintains a dry environment within the package, ensuring the viability and growth potential of the seeds. This application is crucial to ensure crop yields.
6. Chemical industry Chemical products such as dry powders, resins and coatings are often sensitive to moisture. Desiccant inserters ensure the stability of these chemicals during transportation and storage, preventing reaction or degradation caused by moisture, which helps maintain product quality and safety in line with industry standards.
If you have any questions about this machine or other equipments, feel free to contact Senieer now.Choose Your Interested Production Line
Bottle Filling Line
Granulation Line
Blister Packaging Line
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