Powder filling line
Precise and efficient powder filling processes.
Advanced technology and intelligent operating systems,
ensures high precision and consistency in each filling, reducing waste and improving production efficiency.
Introduction of Powder filling line
Powder filling machine is a kind of equipment specially used for quantitative filling of various powder, granules and pellet materials. Filling in bags, bottles, jars or cans, etc. It is commonly used in industries and fields such as pharmaceuticals, nutrition, food, animal & veterinary, chemicals, pesticides, fertilizers, feed, additives, etc., to help realize the automated production and packaging of powder products. It has the characteristics of high-precision filling, automatic operation, convenient cleaning, and compliance with GMP standards.
Upstream and downstream products are connected with metal detectors, bin blenders, bag sewing machines, etc. Senieer provide you with a turnkey solution based on your process requirements.
Different Types of Powder Filling Line
As user requirement specification (URS), Senieer’s powder filling line classify as below:
- Screw feeder machine, powder bag filling machine, weigher and sewing machine
- Vacuum feeder, powder bag filling machine, weigher and heating machine
- Powder bag packing machine and sealing machine
- powder bottle filling machine, capping machine, sealing machine, labeling machine, printer, etc.
Senieer can customize as per your process flow and layout.
Choose Your Powder Filling line
Powder packings are widely used in various industries due to their high precision, flexibility and automation. From pharmaceuticals, nutrition food, to chemicals and cosmetics, different industries have their own unique needs for powder filling line.
In order to meet different production needs, powder filling lines provide a variety of specifications, from laboratory R&D testing to large-scale industrial production. Each specification of equipment is carefully designed to adapt to specific production scenarios and operational requirements. Whether you are looking for an experimental machine for low-volume product development or a larger machine to support efficient, fully automated production, each model has its own unique advantages.
Guidelines For Powder Filling Line
If you want to select the right powder filling line, the following guide will help you learn about from product types, product flow rate, product size, product characteristics, etc. Senieer will give you the best powder packing line solution.
Detailed Description
A Powder Filling line is a specialized piece of equipment used to precisely fill bottles or bags with powdery substances. It is widely utilized in various industries such as pharmaceuticals, food & beverages, cosmetics, and chemicals. The machine ensures accurate dosing and minimizes waste, making it an essential tool for automated packaging processes. Powder filling machines come in various models, designed to handle different production scales.
The powder filling machine can accurately control the filling amount through the metering system, and evenly distribute the powder into different packaging forms such as bottles, bags, cans, etc., thereby ensuring the quality and consistency of the product. Usually, a powder filling machine consists of a powder feeding device, a metering system, a conveyor belt and a packaging output system. It has a high degree of automation and is widely used in various industries that require precise packaging of powder.
Features Of Powder Filling Line
- Accurate packaging: powder filling machine adopts industrial-grade weighing module and PLC control system, stable filling, weighing is stable and accurate.
- Easy to clean: The hopper can be fully opened, which is easy to clean.
- Convenient installation: Full quick-release clamp connection, simple installation.
- Transparent silo: The material operation status is clear at a glance.
- Stable structure: high-precision processing, perfect mechanical structure, highly concentric components (motor, long shaft, silo, screw, material cup, etc.), high machine operation efficiency, less wear, greatly reducing the failure rate of screw non-concentricity.
- No leakage: There is a synchronous stirring function, which can solve a large part of the leakage problem of dry, loose and fine materials.
- Easy maintenance and repair: The hopper can be fully opened, and the internal components of the hopper are clearly visible:
- Convenient to adjust the relative position between the agitator and the filling screw
- Convenient to maintain and repair each component (agitator, metering screw, long shaft, etc.).
- Simple operation: Equipped with an electronic touch screen, parameters can be set directly
- Easy to move: Equipped with universal wheels.
Characteristics Of Powder Filling Line
- High efficiency: The fully automatic powder packaging machine can continuously and steadily complete the measurement and packaging of powder, significantly improving production efficiency. For example, some models can produce at a speed of 10 to 50 bags per minute.
- High precision: The equipment uses high-precision weighing sensors, capable of achieving an accuracy of 0.5 grams, ensuring the consistency of material weight or volume in each packaging bag, thereby guaranteeing packaging quality and accuracy.
- High degree of automation: The fully automatic powder packaging machine adopts advanced automatic control systems, capable of automatically completing a series of packaging processes from measurement, filling, sealing, to coding, without manual intervention.
- Simple operation: The equipment features a human-machine interface, making it easy to operate, allowing staff to quickly master it, reducing operational complexity and training time.
- High reliability: Utilizing advanced electrical control systems and precision mechanical components, the equipment ensures stability and reliability, reduces failure rates, and extends the service life of the equipment.
- Strong adaptability: The fully automatic powder packaging machine is suitable for the packaging of various powder materials and can provide customized services according to customer needs, adjusting parameters such as discharge speed and material flow.
- Cost-saving: The automated equipment can significantly reduce labor costs, replacing traditional manual packaging and lowering the labor costs for enterprises.
- Ensuring product hygiene: During the packaging process, the equipment can effectively isolate the external air, preventing the powder products from moisture and contamination, ensuring that the products do not deteriorate during long-term storage.
- Multifunctionality: Integrating various functions such as measurement, filling, bag making, sealing, cutting, counting, and printing dates, it meets diverse packaging needs.
- Intelligence: Through advanced sensors and controllers, it real-time monitors and adjusts the packaging process, achieving intelligent control, and improving the accuracy and consistency of packaging.
Values Of Powder Filling Line
- Increases productivity: Automates the filling process, reducing the need for manual labor.
- Enhances accuracy: Minimizes product waste with high-precision filling.
- Supports scalability: Adapts to different production capacities, from small batch runs to large-scale manufacturing.
- Improves hygiene: Especially in industries like pharmaceuticals and food, where contamination is a key concern, powder filling machines ensure a clean, controlled environment.
How Does It Work?
- Powder Loading: The powder is typically fed into the machine’s hopper, often using auxiliary equipment like a vacuum loader or conveyor.
- Filling Mechanism: The machine employs either a volumetric or gravimetric filling system. In a volumetric system, the machine fills containers based on a pre-set volume, while in a gravimetric system, it uses precise weight measurements.
- Discharge: Once the correct amount of powder is measured, the machine dispenses itinto containers through nozzles or tubes, ensuring consistent and accurate filling.
- Packaging and Sealing: The filled containers then move on to the sealing or capping stage, completing the process.
Production Scales
Experimental powder filling line: The small size and easy operation of this type of machine make it ideal for small batch production in a laboratory environment or in the early stages of product development to ensure the stability of sample batches.
Small powder filling line: Small powder filling machines are easy to operate and have low maintenance costs. They are suitable for start-up companies or small-scale production enterprises that are just starting out, and provide a cost-effective production method.
Medium-sized powder filling line: It is stable performance and capable of meeting continuous production requirements. Medium-sized powder filling machines are suitable for companies with larger output needs and can improve production efficiency while maintaining accuracy.
Large powder filling line: It is suitable for large-volume, all-weather production environments, and suitable for use on automated production lines. The high production efficiency and reliability of large-scale powder filling machines can meet large-scale production requirements and are ideal choices for large companies or multinational enterprises.
