Tablet Compression Machine [ Tablet Machine, Pill Press Machine ] : Uses, Types and Applications

Pill Press [ Tablet Punching Machine ]: Introduction

If you have not come across a tablet machine, we shall help you understand it and its mechanism in the most straightforward language. For one, this equipment compresses powder into tablets such that they have uniform size and weight. Manufacturers use it to develop tablets of a range of materials. Using the pill press machine, they establish various mechanical movements through a series of processes. It comes with different parts that harmonize the machine’s working principle. We have different types of pill press machines, and we shall enlighten you with several. Our organization works closely with customers to ensure maximum satisfaction. If you are wondering regarding how a pill press machine works then you can dive into our  Pill Press Machine blog.

Pill Press Machine [ Tablet Machine ]: Machine features

• Varying High-tech tooling stations.
• Advanced control and data systems.
• Complies with cGMP and CE standards.
• Accuracy and precise measuring and compression force parameters.
• Ease of maintenance.
• High-end manual and automatic safety protocols.
• Several automated systems like lubrication and warning elements.

Pill Press Machine [ Tablet Compression Machine ]: What is it?

The Tablet or Pill Press Machine plays a significant role in manufacturing drugs within the pharmaceutical industry. The demand for tablet prescription has dominated the sector, which, therefore, creates an arising need for the machine. It is a mechanical device useful in transforming powder into a tablet form. The final products come out in uniform sizes and thicknesses. Tablet or Pill press machine functions not only in pharmaceuticals but also in cleaning products and cosmetics. Despite its application, the process remains somewhat the same. Manufacturers use dye and punches to bring powder particles together to form solid substances.

Tablet Machine [ Pill Press ]: Parts and Components

At this point, we want you to know the most important parts of the pill press machine;

Tablet Compression Machine: Hopper

This is usually your starting point where you place your powder for compression. The hopper connects to a feeding shoe which you can feed manually or mechanically during subsequent tableting. We ensure that this part features optimal flow angles, especially since sometimes it can become challenging to adjust formulation.

Tablet Press Machine: Feeder System

As the name suggests, this part receives material for processing. It has two essential components which include Feeder Housing and Feed Peddles. The former connects elements to the dye system from the hopper while the latter ensures a consistent and accurate flow of material to the dye system. Note that both parts are crucial in guaranteeing uniform thickness of tablets.

Pill Press Machine: Tablet or Pill Press Punches

These compression pants are designed to impact tablet quality and shape directly. You will come across punches with different shapes and sizes depending on the application. However, their designs are quite similar, especially since they become subjected to extremely high pressure. Punches also undergo vigorous activities that can cause wear and tear. Therefore, we ensure these parts have a protective coating as well as durable materials. Every machine has an upper and lower punch system where each moves within the die, and therefore, compressing powder into tablets.

Rotary Tablet Machine or Hand Pill Press: Die System

pill press activities usually happen within this part. Here, the powder becomes processed or pressed into the desired tablets. The die cavity determines the tablets’ thickness and size, and therefore, manufacturers should consider various essential elements. One of them is the fact that it should not chip or damage tablets. This part should also have an anti-corrosion protection and non-stick coating. It should feature a clean impression for every punch as well.

Tablet Punching Machine: Turret

Turrets are known as rotating holders for tools, and in our case, these parts meet the rotational needs of a pill press machine. They have holes designed to host the die system and align it with the punches for the desired output. Modern turrets have segmented sections that increase production compared to traditional ones.

Single Punch Tablet Machine: Cam Trucks

These pill press machine components guide the upper and lower punches throughout the entire compression process. They assist in the upward and downward motions of the punches as the turret rotates. That is to say; cam trucks control filling, compression, and ejection of tablets.

Diy Pill Press: Filling Station and Weight Control

The filling station and weight control ensure proper dosing before beginning the compression process. If you apply excess powder, the excess material moves to the next to the die cavity automatically.

Tablet Machine: Compression Rollers

These rollers operate pressure tools that exert a force that compresses the powder. Many pill press machines have two roller sets which include Pre-compression rollers and main compression rollers. The former apply minimal pressure on the upper and lower punches, which gives the equipment its first compression force. They aim to eliminate air in the powder particles or die. The main compression rollers offer an increased amount of force for tablet formulation. At this stage, no vibration is required because any movement will interfere with the tablets’ thickness and size.

Tablet Machine: Ejection Cam

This part comes immediately after the main compression rollers. It pushes the bottom punch upwards emptying the die cavity (removes fully compressed tablets).

Tablet Compression Machine: Take-off Blade and Discharge Chute

Take-off Blades are right above the feeder housing where they redirect fully processed tablets into the Discharge chute. Afterward, the discharge chute empties the final product into a collection bin.

Tablet Press Machine: Other Parts

Like every other device, the pill press machine has other significant elements like a hydraulic pump unit designed to regulate pressure. It also comes with a screen control system, sealing system, electric motors, belts and gears, lubrication units, and etcetera. Accompanying all these parameters includes variously automated and manual safety measures.

Want to Buy or Order Pill Press? then Wait!

You may have come across several tablets or pill press machines from different manufacturers but Senieer has proven to be an exemplary supplier in this technology in China. We accommodate small and large businesses into our success. Whether you want a laboratory or industrial equipment, get a free quotation from us or our website.

Tablet Press Or Pill Press Machine: Free Technical Support and Customization

We shall ensure it reaches you at the right time. We ship at a reasonable price and all you have to do is contact Senieer. Provide the necessary details and we will be happy to serve you with our high-end pill press machine.