Semi Auto Capsule Filling Machine
Efficient and stable capsule filling solutions. Compact, easy to clean and maintain.
Accurately control the filling dosage of each capsule, suitable for a variety of powder granular, liquid materials.Suit for #00, #0, #1, #2, #3,#4,#5 size capsules. Helping you easily achieve high standards of production quality.
Introduction Of Semi Auto Capsule Filling Machine
Semi auto capsule filling machine, also called semi automatic capsule filler, is essential equipment commonly used in the pharmaceutical and nutraceutical industries for filling powders, granules or other materials into hollow hard gelatin capsules. Different from the fully automatic capsule filling machine, it is a combination of automatic and manual. It is suitable for small batch production, research and development stage or enterprises with low automation requirements, and has low maintenance and use costs. Suitable for various capsule specifications and different types of materials.
Senieer Semi auto capsule filling machine series offers a variety of model options for different production needs. Each model offers high-precision filling performance and convenient operation features to meet the different requirements of small batch production, laboratory and medium-scale production.
Different Types Of Semi Auto Capsule Filling Machine
Different types of semi auto capsule filling machines are suitable for different production scales and application requirements. Typically, selection is based on production volume, particle size, and specific industry needs.
Choose Your Semi Auto Capsule Filling Machine
Semi auto capsule filling machine is widely used in multiple industries, providing reliable solutions for the production of different products with its flexibility and efficiency. Whether in the pharmaceutical industry, health care product production, food processing, or cosmetics manufacturing, Semi auto capsule filling machines can meet the filling needs of all types of capsules.
The process flow of the semi auto capsule filling machine is the key to ensuring capsule filling accuracy and efficiency. The process involves a series of steps, from preparation of materials to final inspection, ensuring high standards are met at every step. By understanding these process flows, you will be able to better grasp the operating points and precautions of the equipment to achieve the best production results.
Guidelines For Semi Auto Capsule Filling Machine
Semi auto capsule filling machine is one of the indispensable equipment in modern pharmaceutical and health care product production. Semi auto capsule filling machines are gaining widespread attention due to their flexibility and efficiency. This article will introduce in detail the working principle, main models, process flow, operation and maintenance, application industries and purchase suggestions of the Semi auto capsule filling machine, aiming to provide users with comprehensive guidance and reference.
Introdution
A Semi auto capsule filling machine is a specialized piece of equipment used primarily in the pharmaceutical and dietary supplement industries to fill capsule shells with powder，granular materials. These machines are designed for small to medium-scale production, making them ideal for laboratories, research facilities, and companies that require flexibility and precision in their capsule-filling processes.
Working principle
Semi auto capsule filling machines accurately fill powders, granules or liquids into capsule shells through mechanical or electrical systems.
- Capsule preparation:The operator places the capsule shell (usually made of gelatin or vegetable fiber) on the machine’s capsule tray. The machine automatically separates the capsule shells, ready for filling.
- Metering and dispensing: According to the set filling amount, the machine will automatically feed the required filling (such as powder or granules) into the capsule through the metering system.
- Filling: The machine uses vibration or compression to ensure that the filling is evenly distributed inside the capsule.
- Closed capsule: After filling is complete, the machine will merge the upper half of the capsule with the lower half to form a complete capsule.
Key Features Of Semi Auto Capsule Filling Machine
Manual Operation: Semi auto capsule filling machines require some manual input, typically in the loading of capsules and filling materials, but they automate the filling and sealing processes.
- Versatility: They can accommodate a variety of capsule sizes and types (e.g., gelatin or vegetarian capsules) and can fill them with different materials, such as powders, granules, or pellets.
- Precision Filling: These machines offer accurate dosing, ensuring that each capsule receives the correct amount of filling material, which is critical for product efficacy and compliance with regulatory standards.
- Ease of Use: Semi auto capsule filling machines are often user-friendly, with straightforward controls and minimal setup time, allowing for efficient operation and quick changeovers between different formulations.
- Compact Design: Senieer Semi auto capsule filling machines have a compact footprint, making them suitable for facilities with limited space.
Process flow Of Semi Auto Capsule Filling Machine
The process flow of the Semi auto capsule filling machine includes the following key steps:
Material preparation
- Choose filler: According to product requirements, select suitable powder, granular or liquid filler.
- Capsule shell selection: Choose gelatin or plant capsule shell according to product characteristics.
Device settings
- Adjust fill volume: Set fill volume according to product specifications to ensure accurate dosage for each capsule.
Machine operation
- Start the machine: Turn on the power and start the Semi auto capsule filling machine to ensure the normal operation of the equipment.
- Place the capsule shell: Place the capsule shell into the tray, making sure it is in the correct position.
Filling process
- Automatic filling: The machine automatically measures and fills materials to ensure each capsule is even.
- Monitor filling: Operators need to monitor the filling process so that settings can be adjusted in a timely manner.
Closure and inspection
- Merge capsule: After filling is completed, the machine will automatically merge the upper and lower parts of the capsule.
- Quality inspection: Conduct quality inspection on the sealed capsules to ensure that there are no leaks, damage, etc.
Product output
- Sorting and packaging: Qualified capsules will be transported to the packaging process and prepared for shipment.
Application
Semi auto capsule filling machines are widely used in many industries. The following are their specific applications in different industries:
Pharmaceutical industry
In the pharmaceutical industry, Semi auto capsule filling machines are used to produce various types of drugs, including capsules, granules, etc. Since the quality requirements of medicines are extremely high, the filling machine can ensure the precise dosage of each medicine, thereby improving the efficacy and safety of the medicines.
Health care products industry
As health awareness increases, the market for health supplements is growing rapidly. The Semi auto capsule filling machine can efficiently fill vitamins, minerals, herbal ingredients, etc. to meet the market’s demand for diversified and personalized health care products.
Food industry
In the food industry, Semi auto capsule filling machines are used to produce functional foods, such as nutritional supplement capsules, energy capsules, etc. This equipment can ensure food safety and hygiene and comply with relevant food safety standards.
Cosmetics industry
The cosmetics industry has also begun to adopt products in the form of capsules. Semi auto capsule filling machines are used to fill skin care ingredients, essences, etc., which can provide a convenient use experience and ensure the freshness and effectiveness of the ingredients.
Research institutions
In the field of scientific research, Semi auto capsule filling machines are widely used in the development and experimental stages of new drugs. They can flexibly adjust filling parameters to meet the needs of scientific research work.
Combination Equipment
Combination equipment for semi auto capsule filling machines refers to the integration of a Semi auto capsule filling machine with additional components and machinery that enhance the efficiency, flexibility, and quality of the capsule production process. This setup is particularly beneficial in pharmaceutical, nutraceutical, and herbal industries, where the precise filling of capsules is critical.
- Semi auto capsule filling machine: The central equipment designed to fill capsule shells with powders, granules, or pellets.
- Capsule Holder: To securely hold the capsule shells during the filling process.
- Filling Mechanism: To dispense the desired quantity of filling material into each capsule accurately.
If your pharmaceutical factory need lab test, we recommend semi-automatic capsule filling machine for you. For more, feel free to contact us.
Choose Your Interested Production Line
Bottle Filling Line
Granulation Line
Blister Packaging Line
Powder Filling Line
