Softgel Encapsulation Machine
Create perfect packaging and enhance product value – Senieer softgel encapsulation machine can accurately control dosage, offer hygienic and beautiful soft capsules, and produces quickly and efficiently, providing a solid guarantee for your health products!
Introduction of Softgel Encapsulation Machine
Softgel encapsulation is a process especially used in the pharmaceutical and nutraceutical industries to encase liquid or semi-liquid formulations in a gelatin-based shell. The resulting product, called a softgel, is commonly used for dietary supplements, vitamins, and certain medications.
This machine enables efficient production and precise encapsulation through advanced technology and tight process control. It is suitable for softgels from 5-100 um in diameter and 5-180um in height. As one of the best softgel encapsulation machine manufacturers in globe, Senieer provides multiple models to help customers obtain stable quality and superior production efficiency in soft capsule production. Customization is supported to meet diverse needs of clients.
Different Types of Softgel Encapsulation Machines
Softgel Encapsulation Machine is an automated equipment used to manufacture soft capsules, encapsulating liquid, semi-solid or powdered substances through a precise encapsulation and sealing process. The equipment usually consists of material conveying, rubber preparation, mold pressing and other parts, which can ensure the complete sealing and uniform shape of the capsule. The unique structure of the soft capsule gives it strong isolation, which not only protects the contents from external factors, but also makes it easier for the body to absorb. The equipment applies advanced technology in actual operation to ensure packaging accuracy and is suitable for production needs of various scales.
It is generally divided into three types according to their operating ways: manual, semi-auto and automatic softgel encapsulation machine. Customized service is also available to meet different needs of clients.
Find Softgel Encapsulation Machine according to your industry or process
Softgel Encapsulation Machine has been widely used in various industries such as pharmaceuticals, health products, food and cosmetics due to its flexibility and high precision, to encase diverse materials such as fish oil, vitamins, vegetable oils, royal jelly, etc. Different fields have different needs for soft capsule packaging, but Senieer equipment always provides customers with stable and efficient solutions.
Softgel Encapsulation Machine uses advanced encapsulation technology to provide strong support to ensure precise filling and high-quality encapsulation of each capsule. Its process flow is carefully designed to achieve efficient production, stable quality and superior finished product appearance. The processes is as the following: first, prepare gelatin shell, then fill material, and all processes must be conducted in a clean environment to ensure hygienic standards.
Guidelines For Softgel Encapsulation Machine
Soft capsules are widely used in pharmaceutical, health care products, food and cosmetics industries due to their advantages such as easy swallowing, protection of contents, and beautiful appearance. Softgel encapsulation machine is specially designed for the production of soft capsules and is the key equipment to achieve large-scale and automated production of soft capsules.
Working Principle
The workflow of Softgel Encapsulation Machine includes a series of steps from batching to final encapsulation, mainly including the following stages:
- Rubber preparation: The main components of the soft capsule rubber (such as gelatin, glycerin and water) are mixed by the sol system, and after uniform mixing and heating, a rubber base material suitable for encapsulation is formed.
- Material filling: Inject the liquid or semi-solid material that needs to be encapsulated into the filling system, and ensure the accuracy of the dose of each capsule through a precise metering system to avoid waste or excess.
- Compression molding: The mold system injects rubber and filling liquid into the mold at the same time, and presses and molds under controlled pressure and temperature conditions. The rubber is tightly combined in the mold to form a soft capsule.
- Cooling and drying: The formed soft capsules need to be cooled and dried to ensure that they are stable in shape, tightly sealed, and meet packaging and storage requirements.
Features of Softgel Encapsulation Machine
Softgel Encapsulation Machine has the following salient features, making it an important piece of equipment in softgel production:
- Automation and precision: The fully automated production process can achieve fast and accurate packaging, reduce human operation errors, and increase output.
- Efficient packaging speed: The equipment has high packaging speed and low failure rate, and is suitable for large-scale continuous production.
- Flexible applicability: It can encapsulate a variety of liquid, semi-solid or powder materials to adapt to the production needs of different formulas.
- Humanized design: The equipment has an easy-to-operate touch panel and a clear operation interface, making it simple to maintain and convenient to operate.
- Strict quality control: Built-in monitoring and control system ensures the stability of capsule sealing and filling, providing high-quality finished capsules.
Advantages of Softgel Encapsulation Machine
- High quality control: Automated processes and sophisticated monitoring systems ensure stable quality of soft capsules.
- Cost savings: Efficient production processes reduce labor and time costs and improve the economic benefits of the production line.
- Environmentally Friendly: The equipment is designed to reduce waste production, contributing to more environmentally friendly production.
- Flexible expansion: Support different molds and production specifications, and flexibly adjust production capacity according to customer needs.
Applications
Softgel Encapsulation Machine has a wide range of applications. The following are its specific applications in major industries:
- Pharmaceutical industry: In the pharmaceutical field, soft capsules are often used to encapsulate oily ingredients, fat-soluble vitamins, medicinal essential oils, etc. The precision packaging of the equipment ensures the consistency and stability of the dosage, ensuring the efficiency and safety of the drugs.
- Health care products industry: The health care products industry widely uses soft capsules to encapsulate various nutritional supplements, such as fish oil, vitamins, plant essences, etc. Softgel Encapsulation Machine can provide the industry with high-volume and cost-effective solutions, helping clients improve product competitiveness.
- Food industry: In the food field, equipment is usually used for the production of soft capsule foods, such as functional capsule drinks containing fruity flavors. This type of capsule has high requirements on taste and formula during the production process. Softgel Encapsulation Machine can effectively protect the taste and freshness of the capsule contents.
- Cosmetics industry: In the cosmetics industry, soft capsules can be used to encapsulate beauty essential oils, skin care lotions, etc. The machine’s precision encapsulation process ensures the stability of active ingredients, providing users with high-quality beauty and skin care products.
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